Photointerrupters

Photointerrupters

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Choosing Photointerrupters components

Photointerrupter selection is mostly about geometry — the slot must be wide enough for the object plus mechanical tolerances, but narrow enough that the beam isn't easily fooled by adjacent parts. The output type then needs to match what your controller expects.

Specifications to confirm before ordering:

  • Slot width (mechanical clearance for the detected object)
  • Object size and material — opaque, translucent, or reflective
  • Detection mode — straight-through, edge-trigger, or analog level
  • Output type — PNP open-collector, NPN open-collector, line-driver, or analog
  • Supply voltage (5 VDC, 12 VDC, 24 VDC)
  • Mounting style — surface-mount, panel-mount, or PCB
  • Operating temperature range
  • IP rating if exposed to coolant, dust, or contamination

Application guidance:

  • Rotary disc/encoder detection: small slot width (1–5 mm) with fast response time
  • Label sensing on web converting lines: compact U-sensor mounted across the web path
  • Cylinder end-of-stroke detection: wider slot (10+ mm) with metal flag
  • Small object presence detection: medium slot (5–20 mm) with PNP output to PLC
  • Coin or token validation: precise slot width matching the object thickness

For transparent or translucent objects (glass bottles, clear plastic film), specialized photointerrupters with adjustable threshold or polarized optics are required — standard models won't reliably detect transparent materials.

Can you source obsolete Omron or Sharp photointerrupters?
Yes. Legacy Omron EE-SX series and Sharp GP-series photointerrupters are common requests, often used in older assembly equipment and printing machinery. Send the part number for availability.
What slot width should I use?
The slot must be wide enough for the detected object plus mechanical clearance for vibration and misalignment, but narrow enough that the beam path is short and easy to maintain. For a 3 mm pin, use a 5–6 mm slot; for a flag arm, allow at least 2 mm clearance on each side.
Can a photointerrupter detect transparent objects?
Standard models cannot — they're designed for opaque object detection. For glass, clear plastic film, or other transparent targets, use a photointerrupter with adjustable threshold or specialized polarized optics. We stock both types.
What output type do I need?
Most modern PLCs expect PNP (sourcing) output. NPN (sinking) is common on legacy Japanese controllers. Line-driver outputs are for high-speed counting where electrical noise is a concern. Check your PLC input specifications before ordering.
Are these new, surplus, or used?
Most stock is new-old-stock — unused, often in original packaging. Some legacy photointerrupters come from tested system removals. Each product page lists condition where known.
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