The Pilz BRAKE RESISTOR 1600W/23R/T/U is a heavy-duty braking component designed to enhance the safety, stability, and efficiency of servo amplifier systems. In high-performance automation environments, servo drives often generate regenerative energy during deceleration or emergency stops. Without effective management, this energy can cause harmful overvoltage conditions. This Pilz brake resistor addresses the challenge by safely converting excess electrical energy into heat, protecting sensitive electronics and ensuring consistent system performance.

With a rated power capacity of 1600 W, the unit is optimised for high-demand applications where braking energy levels are significant. The 23 Ω resistance rating ensures precise energy absorption, delivering smooth braking torque and reliable dissipation during repetitive cycles. This balance of power and resistance makes it suitable for applications involving frequent start-stop operations, heavy inertial loads, or rapid acceleration and deceleration.

The brake resistor’s robust construction underlines its suitability for demanding environments. With a net weight of 5800 g (gross 6700 g), it offers mechanical stability and effective thermal mass to handle continuous heat dissipation. The heavy-duty design ensures long service life, even under the stress of frequent braking events and extended operating cycles.

Designed for direct integration with Pilz servo amplifiers, the BRAKE RESISTOR 1600W/23R/T/U simplifies system compatibility, ensuring consistent performance and safety. Its engineering aligns with Pilz’s commitment to reliability in safety-related automation, making it a trusted choice for system designers seeking dependable braking solutions.

Applications for this resistor span across robotics, packaging machinery, conveyor systems, CNC machines, and material handling equipment—anywhere dynamic braking is required to maintain safe operations. By providing rapid and controlled dissipation of regenerative energy, it helps reduce downtime, protect equipment, and safeguard operators.

The resistor also supports compliance with industrial safety standards by ensuring that servo systems can be reliably brought to rest without compromising control integrity. Its integration into braking circuits provides predictable behaviour during both normal operation and emergency stops, reinforcing safety-critical processes.

In summary, the Pilz BRAKE RESISTOR 1600W/23R/T/U is a high-capacity, industrial-grade braking solution designed to protect servo amplifiers from overvoltage and enhance system reliability. With its 1600 W rating, 23 Ω resistance, rugged construction, and seamless Pilz compatibility, it is an essential component for demanding automation applications that require safe, efficient, and continuous braking performance.